Machine
ImDiagnostics is a tool that enables
Aggregation of production data and analysis of operating parameters
Based on the data collected by the system, it is possible to measure the actual working time and downtime of machines. This allows to detect irregularities and carry out an analysis of improvements in the processes carried out at individual positions (production optimization).
1.Production level
Layer enabling advanced diagnostics of machines.
A set of ready-made reports for analyzing and drawing conclusions on improving the efficiency of the machine park.
2.Operational level
A layer that enables the analysis of the condition of machines, the analysis of downtime causes and the availability of machinery resources.
For a particular machine, production cell, line or the entire production area.
3.Management level
The layer responsible for the automatic collection of information about the machine’s operating status and other parameters, as well as automatic or semi-automatic collection of information about the causes of downtime.
Modules
ImOperator
is an application that allows to manage and observe the real and historical states of machines in connection with production orders, and to manage information about the causes of downtime. The application is available in two language versions: Polish and English.
ImViewer
is an application that allows to obtain information about the current state of machines, the operation performed, the number of pieces produced or the product code in real time. The application is available in two language versions: Polish and English. It enables the presentation of data in two forms: data tiles or tabular. It can be used as an application at a given workplace, in the office or as an Andon screen in the production hall (TV).
ImPortal
is an application for viewing a set of dedicated reports that allow to track production indicators, e.g. availability, use of selected machines in the time range selected by the user or the number of pieces produced.
Features of the solution
ImDiagnostics is a solution that allows to improve the use of production resources through advanced machine diagnostics.
Resource availability research.
Machine condition analysis: work /stop etc. Possibility to analyze the causes of these downtimes. Introduction to calculating production indicators, eg OEE.
High availability
The data is logged by ImDiagnostics in the industrial AVEVA Historian database and made available through a dedicated client application in a web browser.
Machine diagnostics in 24h
Thanks to the standardized structure (AVEVA systems) and ready-made dedicated reports, the system can be put into operation in a few hours.
Benefits of ImDiagnostics
Research and analysis of the availability of machines and devices in production help to improve the stability of production processes, as well as reduce the cost of maintaining resources.
Save time by automating data collection
Reducing the risk of errors in registering the work of the production cell through digitization
Support in processes aimed at eliminating waste
Typical benefits of implementing ImDiagnostics
Improving the efficiency of the machine through its advanced diagnostics
- automatic collection of information about the operating status of the machine
- automatic collection of information about other parameters of the production cell operation
- a set of reports for analyzing and drawing conclusions on improving the effectiveness of the position
Ready solution enabling very quick implementation
- based on an industrial and proven solution: AVEVA software
- a set of ready-made long and short-term reports available on the portal
- standardization, commissioning based on the installation and configuration of ready-made functional blocks
Digital documentation
- Dedicated reporting portal
- Improving the effectiveness of position monitoring (elimination of manual paper reports)
- Actual knowledge about the work of the position
Paweł Firek
ImFactory Team
The ImDiagnostics system is a tool that enables the collection and analysis of process data from individual production stations (including machines, devices and employees performing specific production activities). Based on the data collected by the system, it is possible to measure the actual working time and downtime of machines.
This allows for the detection of irregularities and subsequent inference regarding potential improvements in the processes carried out at individual positions, i.e. production optimization.
The environment of solutions for a production organization, which includes both organizational improvement methods and IT tools and systems that support them, allowing to direct changes in the developing enterprise.
Specialized modules for AVEVA MES
A system of digital and mobile information flow as well as reporting to support the processes considering walking around dispersed objects or supervision of resources at the production facility.
A tool that enables improving the efficiency of production resources through advanced diagnostics of machine availability.
An IT indicator analytical and reporting system, as well as a set of trainings and workshops supporting the preparation and implementation of changes in the organization, consisting in the implementation and digitization (or optimization of the existing) indicator system.
A flexible reporting and analytical portal supporting tools from the ImFactory group.
A comprehensive solution based on standard APS (Advanced Planning and Scheduling) software as well as process optimization and strengthening team competences.
What do we deliver to our clients? How are we operating?
- We diagnose / verify the needs of the organization
- We select appropriate organizational and technical solutions, model changes and evaluate the profitability of an investment in a solution
- We prepare people in the organization for change (consultations, workshops, training)
- We implement technical solutions
- We support the maintenance and development of organizational and technical changes